Mekatronik Mühendisliği Bölümü Yayın Koleksiyonu

Permanent URI for this collectionhttps://hdl.handle.net/20.500.12416/255

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Author: search.filters.author.Cogun, CanCOAR Access Rights: search.filters.coarAccessRights.open access

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  • Article
    Citation - WoS: 14
    Citation - Scopus: 13
    Electrochemical Small Diameter Deep Hole Drilling of Powder Metal Steel
    (Univ Zagreb Fac Mechanical Engineering & Naval Architecture, 2020) Cogun, Can; Ozerkan, Haci Bekir
    In this study, a new hybrid electrochemical drilling (ECD) method is proposed. The method makes use of a tubular tool capable of rotating and an electrolyte flushing through the inner hole at the same time. The designed and manufactured small size ECD machine's most important features are the regulation of the tool feed rate via current feedback control and the use of a rotating tubular tool with internal electrolyte flushing. The powder metal (PM) FLN2 4405 steel was drilled by using a brass tubular tool with various combinations of machining parameters such as machining voltage, electrolyte concentration and flushing pressure, and tool rotation speed. The machining performance outputs, namely, material removal rate (MRR), average radial overcut (RADOC), conicity (CO) and hole geometries were calculated and compared in different machining conditions. The results have shown that the aforementioned variables had a direct impact on the machining performance outputs in ECD. In all experiments, MRR increased with an in increase in machining voltage, tool rotational speed, electrolyte concentration and flushing pressure. RADOC values decreased with the rotational speed of the tool. The present study shows that deep holes with precise geometries and dimensions can be drilled successfully by employing the proposed hybrid ECD method. The method is economical and environmentally friendly since it requires low machining current values (0.1 to 0.7A) and a small amount of non-hazardous halide salt solutions instead of acidic solutions throughout the drilling process.
  • Article
    Citation - WoS: 10
    Citation - Scopus: 9
    The Effect of Powder Mixed and Heated Dielectric on Drilling Performance of Electric Discharge Machining (Edm)
    (Gazi Univ, Fac Engineering Architecture, 2016) Cogun, Can; Urtekin, Levent; Ozerkan, H. Bekir; Uslan, Ibrahim; Erdem, Oguz
    In this study, heated silicon oil with added carbon and starch powders was used as dielectric liquid, instead of common hydro-carbon based dielectrics, to obtain better hole surface quality with rotating brass tube electrode in electric discharge machining (EDM). The electro-rheometer tests were conducted to find out the suitable temperature and powder concentration values of the electro-rheological (ER) dielectric under the electric field. Higher workpiece material removal rates (MRR) was obtained in carbon powder added dielectrics than the starch powder added ones for rotating and non-rotating electrodes. The optical microscope observations of the machined hole surfaces indicated that the carbon powder added dielectrics reduced the diameter and depth of the discharge craters, thereby resulting in uniformly distributed and round top peaked surface topography. The starch powder addition to the carbon mixed dielectric further improved the surface quality for both rotating and non-rotating electrodes cases at 30 degrees C and 75 degrees C dielectric temperatures.