Makine Mühendisliği Bölümü Yayın Koleksiyonu

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  • Article
    Citation - WoS: 12
    Citation - Scopus: 11
    Effect of Constitutive Material Model on the Finite Element Simulation of Shear Localization Onset
    (Elsevier, 2020) Yilmaz, Okan Deniz; Oliaei, Samad Nadimi Bavil; Nadimi Bavil Oliaei, Samad
    One of the most challenging problems in the field of machining is to determine the onset of shear localization. The consequences of the emergence of shear localized chips are fluctuations in the machining forces, tool wear, deterioration of the surface quality and out-of-tolerance machined components. Several constitutive material models are developed for the simulation of shear localization during machining, especially for Ti6Al4V. However, the accuracy and capability of the proposed models for the prediction of shear localization onset have not been investigated yet. In this study, the effect of different constitutive material models in the prediction of shear localization onset has been investigated. Different material models are studied including the Johnson-Cook (J-C) material model with Cockcroft-Latham damage model, J-C material model with a J-C damage model, models based on modified J-C material models (MJ-C) with strain softening terms, and material model with power-law type strain hardening and strain rate sensitivity, with polynomial thermal softening and polynomial temperature-dependent damage. The results of the finite element models are verified using orthogonal cutting experiments in terms of chip morphology and machining forces. Metallography techniques are used along with SEM observations to elucidate the distinction between continuous and shear localized chips. The results of this study indicate that three models are capable of predicting shear localization onset. However, when compared to the experiments, where a critical cutting speed of 2.8 m/min is obtained for shear localization onset, the results revealed that the model proposed by Sima and Ozel (2016) which is a model based on MJ-C model with temperature-dependent overarching modifier and temperature-dependent material model parameters is more accurate for the prediction of shear localization onset during machining Ti6Al4V. This model is shown to reveal a good prediction for the machining forces as well.
  • Article
    Citation - WoS: 52
    Citation - Scopus: 58
    Numerical Investigation on the Performance of a Small Scale Solar Chimney Power Plant for Different Geometrical Parameters
    (Elsevier Sci Ltd, 2020) Yapici, Ekin Ozgirgin; Ayli, Ece; Nsaif, Osama
    In recent decades, demand for energy has been significantly increased, and considering environmental impacts and the degrading nature of fossil fuels, clean and emission-free renewable energy production has attracted a great deal of attention. One of the most promising renewable energy sources is solar energy due to low cost and low harmful emissions, and from the 1980s, one of the most beneficial applications of solar energy is the utilization of solar chimney power plants (SCPP). A SCPP is a simple and reliable system that consists of three main components; a solar collector, a chimney (tower) and a turbine to utilize electrical energy. Recently, by the advancement in computer technology, the use of CFD methodology for studying SCPP has become an extensive, robust and powerful technique. In light of the above, in this study, numerical simulations of a SCPP through three-dimensional axisymmetric modeling is performed. A numerical model is created using CFD software, and the results are verified with an experimental study from the literature. After ensuring good agreement with the experiments, chimney's and collector's geometric parameters effects and different configurations effects on SCPP performance, simultaneously and additively is investigated. The study introduces an insight to the performance enhancement methods and finding the best configuration of a SCPP model, which will be the basis of a detailed prototyping process. Based on the numerical results, the best configuration of the SCPP has been found as the diverging chimney which enhances the generated power. The results of the study showed that the chimney height and collector radius increase has a positive effect on the power output and efficiency of the system, but when construction and material costs are also considered, each has an optimal value. The maximum impact on the performance is found to be by the chimney tower radius and the collector height and inclination are found to have optimum values considering performance. According to the obtained results, the best performance for the SCPP was obtained with 3.5 m chimney height, 30 cm tower diameter, 400 cm of collector diameter with 6 cm height and zero inclination angle. By the correct selection of the dominant performance parameter which can be done by correctly interpreting the results of this study, "the best" design of a SCPP real scale prototype considering maximum power requirement can be done. (C) 2020 Elsevier Ltd. All rights reserved.
  • Article
    Citation - WoS: 25
    Citation - Scopus: 29
    Investigation of Surface Integrity in the Laser-Assisted Turning of Aisi 4340 Hardened Steel
    (Elsevier Sci Ltd, 2021) Sadeghi, Mohammad Hossein; Akar, Samet; Khatir, Farzad Ahmadi
    The use of laser-assisted turning (LAT) can improve different aspects of the machinability of high hardness/strength materials. The heat applied in this process reduces the strength of the material and upon a proper selection of laser heat source and machining process parameters, a significant improvement in the machining process can be achieved. This research studies the effect of machining and laser heat source parameters on the surface integrity of the LAT process of AISI 4340 hardened steel with a hardness of 560 HV using Response Surface Methodology (RSM). The effect of machining process parameters (feed rate, depth of cut and cutting speed) and laser power on the surface integrity characteristics of the machined surfaces (white layer thickness, microhardness, surface roughness, and surface chemical composition) are investigated. A detailed finite element simulation of the process has been performed to better understand the physics of the process and to interpret the experimental results. Laser power and feed rate are shown to be the most significant parameters affecting the surface integrity of the machined surfaces. It has been shown that a proper selection of machining and laser heat source parameters makes it possible to minimize the adverse effect of laser heating in the LAT process. This can pave the way for the widespread application of the LAT process by eliminating one of the most important obstacles of this process by controlling the laser heat diffusion into the workpiece.
  • Article
    Citation - WoS: 18
    Citation - Scopus: 23
    Investigation of Surface Integrity in Laser-Assisted Turning of Aisi 4340 Hardened Steel: Finite Element Simulation With Experimental Verification
    (Elsevier Sci Ltd, 2022) Sadeghi, Mohammad Hossein; Akar, Samet; Khatir, Farzad Ahmadi
    This study investigates the laser-assisted turning (LAT) of AISI 4340 hardened steel (similar to 52 HRC). Despite the various advantages of this process for machining hard materials, the issues related to the machined surface integrity remain the most important challenge. The laser heating used in this process substantially affects the surface integrity characteristics of the workpiece and its mechanical properties. Therefore, it is important to understand, predict, and optimize the workpiece's heat effects at various regions. Due to the complexity of the process, experimental investigations alone cannot reveal thorough information of various phenomena involved. Therefore, a reliable finite element model has been developed to predict the effect of various process input parameters on the metallurgical changes of the machined workpieces. Since general-purpose finite element codes cannot predict the phenomena of interest, three user-defined subroutines have been developed to capture surface integrity parameters such as heat-affected zone, hardness variations of the machined surface, and white layer formation. The developed FE model consists of three parts: mechanical model, thermal model, and coupled thermo-mechanical model. The results of the FE models are verified with experimental data, and a good agreement has been observed. The effect of various process parameters on the surface integrity characteristics of the workpiece has been studied in detail. It has been observed that the laser scanning speed, laser power, and undeformed chip thickness have the most significant influence on the metallurgical effects on the workpiece, respectively.
  • Article
    Citation - WoS: 8
    Citation - Scopus: 12
    Implementation and Characterization of an Absorption Filter for On-Chip Fluorescent Imaging
    (Elsevier Science Sa, 2017) Arpali, Caglar; Arpali, Serap Altay; Yildirim, Ender
    Here we present fabrication and characterization of an absorption filter with superior roll-on properties and precisely tunable cut-off wavelengths for fluorescent imaging applications in lab-on-a-chip systems. The filters were fabricated by spinning dye doped photopolymer (Orasol Yellow in Norland Optical Adhesive 60) on glass substrates. The fabrication technique allowed us to precisely tune the cut-off wavelength of the filters. We showed that filters with different cut-off in the range of 386 nm-504 nm could be obtained simply by controlling the settling time before spinning. The filters exhibited a steep roll-on from stopband to passband at the cut-off. Transmission in the stopband was observed to be maximum 3% while it was almost constant at 100% in the passband within the range of 220 nm-620 nm. On-chip use of the filters was also demonstrated for imaging particular fluorescent beads. (C) 2016 Elsevier B.V. All rights reserved.
  • Article
    Citation - WoS: 43
    Citation - Scopus: 55
    A Normally Closed Electrostatic Parylene Microvalve for Micro Total Analysis Systems
    (Elsevier Science Sa, 2012) Arikan, M. A. Sahir; Kulah, Haluk; Yildirim, Ender
    This paper presents an electrostatically actuated, normally closed microvalve for parylene microfluidics. The proposed valve structure isolates the fluid from the electric field, and hence results in relatively low actuation potentials (<60 V) irrespective of the working fluid. Hereby, the microvalve solves electrolysis or electrode shielding problems observed in electrostatic actuation in micro total analysis systems. To investigate leakage properties, microvalves were tested under pressurized flow with de-ionized (DI) water. No detectable leakage ratio was observed up to 20 kPa inlet pressure, due to the unique semicircular valve seat design. It was shown that the valve seat could be reconfigured to enable sealing at various pressure levels for different applications. (C) 2012 Elsevier B.V. All rights reserved.