Makine Mühendisliği Bölümü Yayın Koleksiyonu

Permanent URI for this collectionhttps://hdl.handle.net/20.500.12416/263

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  • Article
    Citation - WoS: 7
    Citation - Scopus: 7
    Development and Experimental Investigation of Electrochemical Drilling Method Using Rotary Tube Tool
    (Gazi Univ, Fac Engineering Architecture, 2013) Ozerkan, H. Bekir; Çoğun, Can; Cogun, Can; Mekatronik Mühendisliği
    In this study, a new hybrid electrochemical drilling (ECD) method, based on electrochemical machining in nonconventional machining processes, was developed. In the developed method, tube tool makes rotary motion together with inner through hole flushing. A small scale prototype ECD machine has been designed and manufactured to test the developed method. One of the important features of the new system is the regulation of tool feed rate using current feedback control. The Hadfield (manganese) steel, whose strain hardening behavior makes it very difficult to machine with conventional methods, and AISI 1040 steel, whose machinability is fairly good, were drilled using the prototype machine and results were compared. Workpiece material removal rate increased with the increasing machining voltage, tool rotational speed, electrolyte concentration and flushing pressure in both types of steels. Average radial overcut values increased with the rotational speed of the tool. The AISI 1040 steel hole geometries were regular than that of Hadfield steel. Experimental results showed that deep holes can be drilled successfully with the proposed hybrid ECD method.
  • Article
    Citation - WoS: 3
    Citation - Scopus: 3
    Empirical and Statistical Modeling of Heat Loss From Surface of a Cement Rotary Kiln System
    (Gazi Univ, Fac Engineering Architecture, 2013) Simsek, Baris; Altunok, Taner; Simsek, Emir H.; Altunok, Taner; Makine Mühendisliği
    In branches of industry too much energy consuming such as cement sector, controlled use of energy, only it is possible to know how energy is distributed in the system. In cement production process, a large portion of the heat losses which is due to energy consumption consist of convection and radiation heat losses from the surface of rotary kiln. In this study, empirical equation was derived for heat loss from surface of rotary kiln in a cement factory using empirical equations and statistical modeling techniques by the help of temperatures measured surface of rotary kiln. Measured with thermal cameras and the data necessary for experimental modeling was obtained the factory central control room. Total heat loss of system was calculated using Matlab. Statistical analysis related to results was carried out by Minitab 15.1.1 program. It was concluded that heat losses throughout rotary kiln increased toward the center of the kiln.
  • Article
    Citation - WoS: 3
    Citation - Scopus: 4
    Numerical Analysis of a Commercial Display Cabinet With Air Curtain
    (Gazi Univ, Fac Engineering Architecture, 2011) Caliskan, Sinan; Altunok, Taner; Altunok, Taner; Baskaya, Senol; Gungunes, H. Murat; Makine Mühendisliği
    Maintaining food temperatures below critical values is the important maximising the high quality display life of chilled foods. Air curtains are especially used in stores and retailer supermarkets as barrier systems to seperate inner and outer spaces from each other. For both air quality and energy saving, it is crucial that the air transfer between these two spaces are at minimum. Minimization of air transfer between inner and outer spaces, not only decreases heat transfer but also stabilizes the humidity balance. In this study, numerical analysis of a commercial display cabinet has been carried out. For this purpose PHOENICS, a computational fluid dynamics code, is utilized. Optimum jet system conditions for each of the one jet, two jet and there jet systems has been modified according to temperature change of the air, and comparisons among them have been made. The results indicate that, the results the both CFD analysis and experimental results are almost equal and refrigeration systems with three jets is required to obtain the necessary temperature values to keep products fresh in display cabinets, especially because they can distribute temperature in a homogeneous way, meaning that the temperature value is the best ideal system at every point in the cabinet with three jets.
  • Article
    Citation - Scopus: 2
    Effects of Earthquake Motion on Mechanism Operation: an Experimental Approach
    (Levrotto and Bella, 2015) Selvi, Ö.; Selvi, Özgün; Ceccarelli, M.; Aytar, E.B.; Makine Mühendisliği
    This paper presents an experimental characterization of the effects of earthquakes on the operation of mechanical systems with the help of CaPaMan (Cassino Parallel Manipulator), which is a 3 DOF robot that can fairly well simulate 3D earthquake motion. The sensitivity of operation characteristics of machinery to earthquake disturbance is identified and characterized through experimental tests. Experimental tests have been carried out by using a slider-crank linkage, a small car model, and LARM Hand as test-bed mechanisms that have been sensored with proper acceleration or force sensors. Results are reported and discussed to describe the effects of earthquake motion on the characteristics of mechanism operation as a service application of the robotic CaPaMan system.
  • Article
    Citation - WoS: 5
    Citation - Scopus: 6
    Prediction of the Heat Transfer Performance of Twisted Tape Inserts by Using Artificial Neural Networks
    (Korean Soc Mechanical Engineers, 2022) Kocak, Eyup; Ayli, Ece
    A numerical study is undertaken to investigate the effect of twisted tape inserts on heat transfer. Twisted tapes with various aspect ratios and single, double, and triple inserts are placed inside a tube for Reynolds numbers ranging from 8000 to 12000. Numerical results show that the tube with a twisted tape and different numbers of tape is more effective than the smooth tube in terms of thermo-hydraulic performance. The highest heat transfer is achieved with the triple insert, with the highest turning number and an increment of 15 %. Then, an artificial neural network (ANN) model with a three-layer feedforward neural network is adopted to obtain the Nusselt number on the basis of four inputs for a heated tube with a twisted insert. Several configurations of the neural network are examined to optimize the number of neurons and to identify the most appropriate training algorithm. Finally, the best model is determined with one hidden layer and thirteen neurons in the layer. Bayesian regulation is chosen as the training algorithm. With the optimized algorithm, excellent precision for measuring the output is provided, with R2 = 0.97043. In addition, the optimized ANN architecture is applied to similar studies in the literature to predict the heat transfer performance of twisted tapes. The developed ANN architecture can predict the heat transfer enhancement performance of similar problems with R2 values higher than 0.93.
  • Article
    Citation - Scopus: 3
    Numerical Simulation and Experimental Investigation: Metal Spinning Process of Stepped Thin-Walled Cylindrical Workpiece
    (Murat Yakar, 2022) Seyedzavvar, M.; Akar, S.; Abbasi, H.
    Many equipment and devices utilized in the aerospace industry are formed as symmetric parts through high plastic deformation of high strength sheet metal alloys with low thickness. Considering the inherent advantages of the spinning process of simple tooling and concentrated deformation loading, this process can be considered as one of the main options in producing these thin-sectioned lightweight parts. In this study, a Finite Element (FE) model has been developed to simulate the formation of a stepped thin-walled cylindrical workpiece of AISI 316 stainless steel alloy by spinning process. The FE simulation results were employed to investigate the effects of process parameters, including feed rate of the roller and rotational velocity of the mandrel on the distribution of stress and strain in the sheet metal, wrinkling failure, and thinning of the sheet metal during deformation. Experiments were carried out using selective input parameters based on the results of FE simulations. The comparison between FE simulations and experiments revealed that the developed model could predict the thinning of the sheet metals with over 93 % accuracy. Additionally, a good agreement between the experimentally deformed sheet configurations with those resulting from finite element simulations has been observed. © Author(s) 2022.
  • Article
    Kinematic Analyses of Metallic Plate Perforation by Penetrators With Various Nose Geometries
    (defence Scientific information Documentation Centre, 2022) Akyurek, T.
    This study analyses kinematics of a metallic plate perforation by a penetrator with truncated ogive nose geometry to find solutions also to blunt, conical, ogive, and hemi-spherical nosed penetrators. Plugging, ductile hole enlargement, dishing, and petal forming failure modes are used in the analyses. Acceleration throughout perforation is calculated by using the related failure mode, analytical model, and the target-penetrator interaction geometry. Depending on the failure model; back lip and front lip formation during ductile hole enlargement, plug formation during plugging, and deflection of target plate during dishing is also analysed. Analyses are based on projectile???s equation of motion, momentum and energy equations, and projectile-target plate interactions. The analyses results for selected cases, with the impact velocity range 215-863 m/s, are compared with the test data. The residual velocity estimation for a strike velocity is close to the related test data with an error of 0.3-2.2 %, except for conical nosed penetrators at impact velocities approaching the ballistic limit velocity.
  • Article
    Citation - WoS: 18
    Citation - Scopus: 19
    Effects of Electrolytic Copper and Copper Alloy Electrodes on Machining Performance in Electrical Discharge Machining (Edm)
    (Taylor & Francis inc, 2022) Esen, Ziya; Simsek, Ulke; Cogun, Can
    The most important cost element of electric discharge machining (EDM) is the production of tool electrode (shortly electrode). In the EDM process, copper and its alloys are often used as electrode materials. The machining with EDM without increasing the costs can be achieved by selecting the proper electrode with low production and material costs as well as high workpiece material removal rate (MRR), low electrode wear rate (EWR), and relative wear (RW = MRR/EWR). In this study, the EDM performance outputs, namely, MRR and RW were experimentally investigated for electrolytic copper, CuCr1Zr (with and without aging treatment) and CuCo2Be alloy electrode materials for varying machining parameters. The performance outputs were affected by the electrode material and the applied aging treatment. The aged CuCr1Zr alloy electrodes had higher electrical conductivity and better machining performance than the as-received alloy. The CuCo2Be alloy electrodes exhibited moderate to high MRR; however, their RW was the highest. Although the electrolytic copper has moderate MRR performance compared to the investigated alloys, its low cost increased its performance index, making it a more suitable electrode material for EDM applications.
  • Article
    Citation - WoS: 1
    Citation - Scopus: 1
    Analyses of Plate Perforation for Various Penetrator-Target Plate Combinations
    (Korean Soc Mechanical Engineers, 2022) Akyurek, Turgut
    In this study, kinetics and kinematics of perforation process for various penetrator-target plate combinations is analyzed, a methodology in a flow chart format to decide on failure mode, and for each failure mode, an appropriate combined analytical model that requires only common test data is proposed. The proposed methodology and analytical models that are recommended for the related failure mode are assessed by using a huge amount of test data from the literature. The penetrator-target plate configurations cover the penetrators with ogive, conical, hemi-spherical and blunt noses, at different plate thicknesses, and plate thickness to penetrator diameter ratios, made of different metallic materials. Analyzed failure modes include ductile hole enlargement, plugging, dishing, and petal forming. Assessment is done for impact velocities ranging between 215-863 m/s. The estimations based on the proposed flow chart and recommended failure models are in good agreement with the related test data and numerical analysis results.
  • Article
    Citation - WoS: 8
    Citation - Scopus: 8
    Supervised Learning Method for Prediction of Heat Transfer Characteristics of Nanofluids
    (Korean Soc Mechanical Engineers, 2023) Kocak, Eyup; Ayli, Ece
    This study focuses on the alication and investigation of the predictive ability of artificial intelligence in the numerical modelling of nanofluid flows. Numerical and experimental methods are powerful tools from an accuracy point of view, but they are also time- and cost-consuming methods. Therefore, using soft-computing techniques can improve such CFD drawbacks by patterning the CFD data. After obtaining the aropriate ANN and ANFIS architecture using the CFD data, many new data can be created without requiring numerical and experimental methods. In the scope of this research, the FCM-ANFIS and ANN methods are used to predict the thermal behaviour of the turbulent flow in a heated pipe with several nanoparticles. A parametric CFD study is carried out for water-TiO2, water-CuO, and water-SiO2 nanofluid through a pipe. The Reynolds number is varied between 7000 and 15000, and the nanofluid concentration is varied between 0.25 % and 4 %. The effects of using nanofluid on local values of Nusselt number and shear stress distribution were investigated. Numerical results indicate that with the increasing nanoparticle volume fraction of nanofluid, the average Nusselt number increases, but the required pumping power also increases. The obtained soft computing results demonstrate that the FCM clustering ANFIS has given better results both in training and testing when it is compared to the ANN architecture with an R-2 of 0.9983. Regarding this, the FCM-ANFIS is an excellent candidate for calculating the Nusselt number in heat transfer problems.